PVC Structural Foam Core

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CoreLite® PVC Foam Core 48

CoreLite® PVC 48 is a low-density core material designed for lightweight applications where weight savings are critical without compromising structural integrity. Its large panel size makes it ideal for marine interiors, non-structural bulkheads, and lightweight transportation panels.

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CoreLite® PVC Foam Core 60

CoreLite® PVC 60 offers an excellent balance between weight and strength, making it versatile for both structural and semi-structural parts. Frequently used in boat decks, RV sidewalls, and automotive floors, this yellow-coded core is a popular choice across industries.

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CoreLite® PVC Foam Core 80

With higher density and rigidity, CoreLite® PVC 80 is suitable for structural applications requiring enhanced mechanical performance. It performs well in marine hulls, industrial tooling, and wind energy nacelles. Its green color indicates higher load-bearing capability.

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CoreLite® PVC Foam Core 100

CoreLite® PVC 100 provides superior strength and durability, engineered for heavy-duty structural applications. Ideal for aerospace interiors, marine superstructures, and industrial molds, it is used where strength, impact resistance, and precision are essential.

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CoreLite® PVC Foam Core 130

CoreLite® PVC 130 is a high-density structural core designed for demanding load-bearing applications where superior mechanical strength and fatigue resistance are required.

 

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CoreLite® PVC Foam Core 200

CoreLite® PVC 200 is a very high-density foam core, offering extremely high compressive and shear strength. This makes it suitable for critical load-bearing structures, impact-prone areas, and heavy-duty industrial applications.

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CoreLite® PVC Foam Core 250

CoreLite® PVC 250 represents the highest density in the PVC range, engineered for extreme structural applications. It is capable of withstanding high loads and elevated temperature conditions, with very low deformation.

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Strucell ® P PVC Structural Foam Core P60

Strucell ® P PVC Structural Foam Core P60 offers excellent strength, durability, and impact resistance, making it ideal for for a wide range of marine, road/rail transportation, industrial and construction applications.

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Strucell ® P PVC Structural Foam Core P80

Strucell ® P PVC Structural Foam Core P80 offers excellent strength, durability, and impact resistance, making it ideal for for a wide range of marine, road/rail transportation, industrial and construction applications.

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Strucell ® P PVC Structural Foam Core P130

Strucell ® P PVC Structural Foam Core P130 offers excellent strength, durability, and impact resistance, making it ideal for for a wide range of marine, road/rail transportation, industrial and construction applications.

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Strucell ® P PVC Structural Foam Core P200

Strucell ® P PVC Structural Foam Core P200 offers excellent strength, durability, and impact resistance, making it ideal for for a wide range of marine, road/rail transportation, industrial and construction applications.

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Strucell ® P PVC Structural Foam Core P60

R1.00

Strucell ® P is a high-performance PVC foam core that sets the benchmark for sandwich composite structures. In addition to its excellent strength-to-weight ratio, it offers superior dimensional stability at elevated temperatures. Its closed-cell construction prevents water absorption, making it a reliable choice for demanding applications.

Available in a range of densities, Stru-Cell P Grade allows users to select the most cost-effective option for their specific needs. It is well-suited for a variety of industries, including marine, road and rail transportation, industrial manufacturing, and construction.

Allied Composites provides a comprehensive kitting service for the Stru-Cell product range. By working directly from customers’ CAD files, we ensure high precision, minimize core material wastage, reduce labor costs, and accelerate the fabrication process.

2440mm X 1220mm

Strucell ® P PVC Structural Foam Core P80

R1.00

Strucell ® P is a high-performance PVC foam core that sets the benchmark for sandwich composite structures. In addition to its excellent strength-to-weight ratio, it offers superior dimensional stability at elevated temperatures. Its closed-cell construction prevents water absorption, making it a reliable choice for demanding applications. Available in a range of densities, Stru-Cell P Grade allows users to select the most cost-effective option for their specific needs. It is well-suited for a variety of industries, including marine, road and rail transportation, industrial manufacturing, and construction. Allied Composites provides a comprehensive kitting service for the Stru-Cell product range. By working directly from customers’ CAD files, we ensure high precision, minimize core material wastage, reduce labor costs, and accelerate the fabrication process. 2440mm X 1220mm

Strucell ® P PVC Structural Foam Core P130

R1.00

Strucell ® P is a high-performance PVC foam core that sets the benchmark for sandwich composite structures. In addition to its excellent strength-to-weight ratio, it offers superior dimensional stability at elevated temperatures. Its closed-cell construction prevents water absorption, making it a reliable choice for demanding applications.

Available in a range of densities, Stru-Cell P Grade allows users to select the most cost-effective option for their specific needs. It is well-suited for a variety of industries, including marine, road and rail transportation, industrial manufacturing, and construction.

Allied Composites provides a comprehensive kitting service for the Stru-Cell product range. By working directly from customers’ CAD files, we ensure high precision, minimize core material wastage, reduce labor costs, and accelerate the fabrication process.

2440mm X 1220mm

CoreLite® PVC Foam Core 100

R1.00

CoreLite® PVC 48 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

CoreLite® PVC Foam Core 130

R1.00

CoreLite® PVC 130 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

This grade balances weight and compressive strength, offering enhanced performance where higher rigidity is needed without significant weight penalties.

CoreLite® PVC Foam Core 200

R1.00

CoreLite® PVC 200 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

It delivers superior screw retention, mechanical rigidity, and durability under prolonged mechanical and thermal loads.

CoreLite® PVC Foam Core 250

R1.00

CoreLite® PVC 250 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

This grade provides maximum mechanical performance, and is typically used in combination with carbon fiber or high-spec resin systems where minimal deflection is critical.

CoreLite® PVC is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

CoreLite® PVC Foam Core 48

R1.00

CoreLite® PVC 48 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

CoreLite® PVC Foam Core 60

R1.00

CoreLite® PVC 60 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

CoreLite® PVC Foam Core 80

R1.00

CoreLite® PVC 80 is a high-performance, closed-cell, cross-linked polymer foam specifically engineered for demanding composite applications.

Strucell ® P PVC Structural Foam Core P200

R1.00

Strucell ® P is a high-performance PVC foam core that sets the benchmark for sandwich composite structures. In addition to its excellent strength-to-weight ratio, it offers superior dimensional stability at elevated temperatures. Its closed-cell construction prevents water absorption, making it a reliable choice for demanding applications.

Available in a range of densities, Stru-Cell P Grade allows users to select the most cost-effective option for their specific needs. It is well-suited for a variety of industries, including marine, road and rail transportation, industrial manufacturing, and construction.

Allied Composites provides a comprehensive kitting service for the Stru-Cell product range. By working directly from customers’ CAD files, we ensure high precision, minimize core material wastage, reduce labor costs, and accelerate the fabrication process.

2440mm X 1220mm

About Strucell® PVC Structural Foam Core

Strucell® PVC structural composite core is a premium structural foam engineered for high-strength, lightweight composite applications. Offering exceptional durability, impact resistance, and fatigue strength, Strucell® is an ideal sandwich core material for industries requiring rigid, reliable, and moisture-resistant solutions. Available in multiple densities (P60, P80, P130, P200), Strucell® provides optimal strength-to-weight performance, making it a top choice for marine, transportation, industrial, and construction applications. Its closed-cell structure ensures low resin absorption, enhancing efficiency in composite manufacturing while maintaining high mechanical stability.

Strucell® PVC foam is widely used in marine vessel construction, rail and road transportation, industrial structures, and building materials, where lightweight, structural integrity, and resistance to harsh conditions are essential. Its high compressive and shear strength make it an excellent alternative to traditional PVC structural foam and composite core materials. In South Africa, Allied Fibreglass supply Strucell® PVC Structural Foam Core, providing top-tier composite solutions for engineering, infrastructure, and advanced manufacturing projects.

Why PVC Structural Foam is a Game-Changer for Various Industries

Looking for a durable, lightweight, and cost-effective material for your business? PVC Structural Foam offers a versatile solution with multiple treatment methods to meet the needs of various industries. Manufactured in China using high-quality materials, our PVC Structural Foam is designed to perform in the most demanding applications.


What is PVC Structural Foam?

PVC (Polyvinyl Chloride) Structural Foam is a low-density material known for its lightweight, durability, and excellent insulation properties. It is widely used in industries requiring high strength-to-weight ratio solutions while maintaining affordability and adaptability.


Key Features & Benefits of PVC Structural Foam

  1. Lightweight & Easy to Transport
    • Low-density composition ensures easy handling and installation.
    • Ideal for applications where weight reduction is critical.
  2. Cost-Effective Alternative to Traditional Materials
    • More affordable than wood or metal.
    • Requires less material to achieve the same structural integrity, reducing costs.
  3. High Strength-to-Weight Ratio
    • Provides structural support without sagging or bending.
    • Suitable for applications requiring durability under stress.
  4. Customizable to Meet Specific Requirements
    • Available in different densities.
    • Treatment options include fire retardant agents, thermal insulation, and increased structural strength.

Advanced Treatment Methods for PVC Structural Foam

Our PVC Structural Foam can be treated to enhance its performance:

  • Fireproofing: Adding fire retardant agents while retaining its lightweight properties, making it ideal for aerospace applications.
  • Enhanced Insulation: Improves thermal efficiency, making it suitable for temperature-controlled environments.
  • Increased Structural Strength: Higher density options provide additional durability.

Industries & Applications of PVC Structural Foam in South Africa

1. Aerospace Industry

  • Used in cabin interiors, trays, and galleys due to its lightweight yet durable nature.
  • Helps reduce aircraft weight for better fuel efficiency.

2. Marine Industry

  • Ideal for boat floors, hulls, and roofs.
  • Excellent water resistance ensures long-term durability.

3. Construction Industry

  • Used in roofing, exterior wall cladding, and insulation.
  • High insulation properties improve energy efficiency.

4. Transportation Industry

  • Used in automobiles, trains, and commercial vehicles.
  • Supports vehicle weight while improving fuel economy.

Why Choose Our PVC Structural Foam?

Our Strucell P Foam offers excellent size stability and machinability. It is compatible with various sandwich structure processing methods and works well with different resin systems, making it the ideal core material for lightweight yet high-strength composite sandwich structures.





Contact us today to learn more about how PVC Structural Foam can revolutionize your business operations!

Get in Touch for High-Quality PVC Structural Foam

PVC Structural Foam is the future of lightweight, high-strength materials. Whether for aerospace, marine, construction, or transportation, our customizable solutions can help enhance your business efficiency.