Industry Leading High-Performance Matched Tooling System
Table of Contents
Introduction
In the high-precision world of tooling and mould-making, the choice of materials and systems can greatly influence the final product’s quality and production efficiency. The Industry Leading High-Performance Matched Tooling System combines cutting-edge products to deliver unparalleled performance in mould making and surface finishing. This system is designed to address the needs of modern manufacturing, offering superior handling properties, reduced shrinkage, and exceptional surface quality.
The Need for High-Performance Tooling Systems
In industries such as automotive, aerospace, and marine, where precision and durability are critical, the tooling system used must ensure accurate replication of designs and high-quality finishes. Traditional tooling materials can fall short in terms of ease of use, surface quality, and resistance to environmental conditions. The High-Performance Matched Tooling System meets these demands by offering advanced products that streamline the mould-making process and improve the overall quality of the final product.
Key Components of the Matched Tooling System
Crestamould® Resin
Crestamould® Rapid Tooling Resin (RTR) 4010PA is a standout product within the system. This rapid tooling resin features outstanding handling properties, lower viscosity, and improved shrinkage control. It is catalyzed with a standard MEKP catalyst, allowing for faster mould making and minimizing surface distortion. The resin’s efficient curing properties facilitate quicker production times while maintaining high accuracy in the moulds.
Crestamould® Skin Coat
Crestamould® Skin Coats VE679PA and VE690PA are pre-accelerated, thixotropic DCPD modified vinylester resins developed specifically for skin coat applications in tooling. These skin coats offer excellent blister resistance and reduced print-through, making them ideal for creating high-quality surface finishes and ensuring that the final mould surfaces are smooth and defect-free.
Crestamould® Gelcoat
Crestamould® Gelcoat 15PA is a superior performance vinylester tooling gelcoat designed for long service lifetimes and high gloss retention. It is easy to apply, providing good coverage and a low-porosity surface. This gelcoat is available in both spray and brush applications, ensuring versatility in different manufacturing setups.
Crestamould® Tooling Paste
Crestamould® Tooling Paste is specifically formulated for milling large plugs or producing limited production moulds using CNC machines. The modified polyester compound, available in sprayable or extrudable versions, is designed to meet the demands of precision machining while offering ease of use and excellent finish quality.
Mould Manufacture
Plug
In plug manufacture, Crystic® Primecoat and Crystic® Glosscoat play crucial roles. Crystic® Primecoat is a high build polyester coating material that allows for rapid surfacing of patterns. It can be applied wet-on-wet up to 1.5mm thick, ensuring a smooth finish that can be easily sanded and polished. Crystic® Glosscoat, applied over the Primecoat, provides a glossy and durable surface, further enhancing the plug’s appearance and functionality.
Why Choose the Matched Tooling System?
The Industry Leading High-Performance Matched Tooling System offers several key benefits:
- Enhanced Performance: Superior handling, reduced shrinkage, and excellent surface quality ensure high-precision moulds and patterns.
- Processing Efficiency: Faster curing and application processes improve production throughput and reduce lead times.
- Durability: High-quality materials ensure long-lasting performance and resilience in demanding applications.
- Cost-Effectiveness: By combining advanced materials and efficient processing, the system provides a compelling value proposition for manufacturers.
Conclusion
The Industry Leading High-Performance Matched Tooling System sets a new standard in mould-making and tooling applications. With its advanced components, including Crestamould® Resin, Skin Coat, Gelcoat, and Tooling
